High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

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PRODUCTS DETAILS

  • Overview
  • Product Description
  • Detailed Photos
  • Our Advantages
  • Product Parameters
Overview

Basic Info.

Model NO.
Customized IVEN -1
Customized
Customized
Condition
New
Warranty
1 Year
After-sales Service
Field Installation, Commissioning and Training
Pump Type
Ceramic Pump, Peristaltic Pump, Metal Pump
Process Type
Washing, Sterilizing, Filling, Stoppering, Capping
Industrial Use
HPLC, Uplc, LC, Gc, LC-Ms, Gc-Ms Analysis
Capacity
Customized
Transport Package
Carton; Wooden Case; Wooden Package;
Specification
9620.00cm * 2540.00cm * 2330.00cm
Trademark
IVEN
Origin
China
HS Code
8422303090
Production Capacity
Customized

Product Description


High Quality &  High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment
 
Product Description

This machine is a washing, drying and filling unit for ampoule and vial powder, which is mainly used for washing, drying, screw filling, capping and sealing of vials such as 2-20ml ampoule and vial. It adopts disc type clamping bottle washing machine, screw bottle feeding, two water and one gas rinsing, and is sent into the oven through screw or dial mechanism, hot air circulation drying, and the dispenser adopts screw dispensing, servo motor driven metering, high-precision servo motor controlling dial for positioning, and the servo drive of the powder, precision cooperation, the whole machine is reasonable in design, reliable and stable in operation, simple in operation, high in automation degree, and easy to dismantle and wash, which is in full compliance with the requirements of GMP specification. GMP specification requirements.
 

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment
High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

 

Production Procedures:

Vial Bottle→Ultrasonic Washing → 1st Water Flushing → 1st CA Blowing → 2nd Water Flushing →2nd  CA Blowing→ WFI Flushing→ 3rd CA Blowing→ Drying & Sterilizing →Cooling →Front Nitrogen Charging →Filling →Rear Nitrogen Charging →Stoppering→ Capping→ Finished Products

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment
Detailed Photos

 

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

Step 1

Ultrasonic washing
Ultrasonic bottle-washing machine are used to clear the inside and the outside of the medicinal vials and other cylinder bottles.
It has the following characteristics: Net belt conveyor vials infeed continuous; Start by spray and ultrasonic cleaning to strengthen the cleaning effect. Continuous rotation system. movement system, vials hold by the unique diamond clamp.

 

Step 2

Sterilizing& Drying
Laminar flow sterilization tunnel used for washed vials dry sterilization and remove heat, It can reach the highest temperature 320ºC, efficient sterilization time over 7minutes.(for 3Logs pyrogen redcution).
It has three working area (Preheat area, heating area, cooling area). The three working area installed on the steel base plate (the surface treated with chrome). Protective plate is used AISI304 which had been special treated.

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

 

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

Step 3

Filling& Stoppering
Aseptic Liquid Filling Machine is a new type vial filler developed by the study of the products both in domestic and abroad. It has various kinds of advanced technology on the bases of integration and prolongation, and is applicable in production line.

Step 4

Capping
Capping Machine is suitable for sealing procedure of vial by aluminum cap. It is continuous type of machine, by single capping disc with advantages of high-speed, low damaged and attractive appearance.

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment
Our Advantages

1.The compact line realizes single linkage, continuous operation from washing, sterilizing& drying,filling& stoppering, and capping. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2.The whole line adopts PLC total control, frequency converter, touch screen control technology,stable and reliable operation.
3.Each machine has a power-off restart data saving function .
4.Ultrasonic washing CIP station for the mesh belt of sterilizer.
5.No vial no filling, no vial no stopper supply, no vial no capping.
6.Automatically reject for the unqualified vials.
7.Machine adopts superior SS 316L for part in product contact with product/drugs design to ensure.
8.cleaning and no dead angles
9.Industrial PC control with state of art features for Audit trail, data integrity, Graphical debugging and remote access.

 

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment
High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment
High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

 

Product Parameters

Tech Parameters

Model Bxkz i
 
Bxkz ii
 
Bxkz ii
 
Suitable size
 
2-25 ml
 
Capacity
 
6,000-12,000 pcs/h
 
8,000-18,000 pcs/h
 
1,000-24,000 pcs/h
 
Power
 
69.8 kw
 
85.8 kw
 
123.8 kw
 
Net weight
 
7500kg
 
8000kg
 
8100kg
 
Overall size
 
9930* 2500*2340 mm
 
10830*2500* 2340 mm
 
10830*2500* 2340 mm
 

High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System EquipmentHigh Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System EquipmentHigh Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System EquipmentHigh Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System EquipmentHigh Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment


High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment 1. Where have you exported your equipment?
We've already exported to more than 45+ countries in Aisa, Europe, Middle East, Africa, South America,etc.

2. Can you arrange the visit to your user?
Yes. We can invite you to visit our turnkey projects in Indonesia, Vietnam, Uzbekistan, Tanzania etc.

3. Can you customize the machine according to our requirements?
Yes.

4. Is your equipment in accordance with GMP, FDA, WHO?
Yes, we will design and manufacture the equipment according to the requirement of    GMP/FDA/WHO in your country.

5. What is your payment terms?
Generally, TT or irrevocable L/C at sight.

6. How about your after-sales service?
We will reply you within 24 hours by email or phone.
If we have local agent, we will arrange him to your site within 24 hours to assist you to shoot the problem.

7. How about the staff training?
Normally, we will train your staffs during the installation in your site; you are also welcome to send your staff train in our factory.

8. How many coutries have you done the Turnkey Project?
Russia, Nigeria, Tanzania, Ethiopia, Saudi Arabia , Uzbekistan, Tajikistan, Indonesia, Vietnam, Thailand, Myanmar etc.

9. How long will the turnkey project take?
About 1 year from designing the layout to finish installation and commissioning.
10. Which kind of after-sales service you can offer?
Except the regular service, we can also provide you know-how transfer, and dispatch our qualified engineers to help you run the factory up to 6-12 months.

11. What should we prepare for setting up IV plant basically?
Please prepare the land, building construction, water, electricity, etc.

12. What kind of certificate you have?
We have ISO, CE certificate, etc.
High Quality & High Precision Computerized Vial Filler Vial Filling and Dosing System Equipment

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